Jungheinrich: New EFG forklifts offer up to 15 percent more space efficiency

The manufacturer has put two new model series into production. In addition to a more compact design, the vehicles feature different power levels, multiple battery options, and additional safety features.

In the new EFG generation, Jungheinrich combines a compact vehicle design with revised driver workstations and additional assistance functions. (Source: Jungheinrich)
In the new EFG generation, Jungheinrich combines a compact vehicle design with revised driver workstations and additional assistance functions. (Source: Jungheinrich)

Jungheinrich starts production of new electric counterbalanced forklifts in Moosburg

Jungheinrich has started production of the new electric counterbalanced forklifts "EFG 2/2i" and "EFG 3/3i" at the Moosburg site. On October 26, the first vehicle of the new generation, the EFG 320i, rolled off the production line. The series expands the portfolio of the Hamburg intralogistics provider in the 48-volt segment and covers load capacities of up to two tons. The focus of the new development is on a compact design, different performance levels, and adjustments in ergonomics and safety.

The new generation is based on information from the manufacturer on experience with more than 170,000 sold vehicles. The offering includes both three-wheel and four-wheel forklifts. The EFG 2/2i series covers load capacities from 1.4 to two tons, while the four-wheel models of the EFG 3/3i series are designed for loads between 1.6 and two tons. This offering is aimed at operators with different requirements for transport and handling processes.

Compact Design for Confined Application Areas

A key focus of the development is on reducing space requirements. For models with an integrated lithium-ion battery, Jungheinrich combines a compact vehicle design with optimized steering axle geometry. This aims to increase area efficiency by up to 15 percent in the respective models.

According to Jungheinrich, the turning circle is up to 300 millimeters smaller, depending on the model. This is intended to improve maneuverability, particularly in narrow aisles, on truck loading platforms, and in confined production areas. At the same time, the manufacturer sees this as an opportunity to utilize existing storage and production areas more economically.

Three Performance Levels for Different Requirements

The new electric counterbalance forklifts are available in "Efficiency Plus," "Drive & Lift Plus," and "Performance Plus" performance variants. They differ in their design for various handling capacities.

The "Efficiency Plus" variant is intended for moderate handling requirements. "Drive & Lift Plus" is aimed at versatile application profiles, while "Performance Plus" is designed for higher handling capacities. In the most powerful version, Jungheinrich uses permanently excited synchronous motors and optimized hydraulics. This combination is intended to improve both handling performance and energy efficiency.

Modular Concept for Energy Supply

Jungheinrich also pursues a modular approach when it comes to energy supply. The new forklifts come with integrated lithium-ion batteries with capacities of 346, 460, or 690 ampere-hours. In addition, the concept includes lead-acid batteries and a preparation for operation with fuel cells.

With the different energy options, operators can configure the vehicles according to their operational requirements. The statement does not provide information on charging times, energy consumption, or the runtime of the individual battery variants.

More Space and Reduced Noise Level at the Driver's Workplace

In addition to the vehicle construction, the manufacturer has revised the driver's workplace. The new generation offers around 100 millimeters more legroom. There is also a lower entry and an adjusted steering column. These measures aim to reduce the physical strain when operating the vehicles.

A vibration-damped cabin reduces the noise level to 63 decibels(A) according to Jungheinrich. Operation is carried out, among other things, via a 4.3-inch touch display and revised controls. The manufacturer aims to improve ergonomics and handling for longer operations.

Adjustments to Visibility and Safety Equipment

Further changes concern visibility conditions during operation. According to company information, a diagonally arranged B-pillar reduces the blind spot when reversing by up to 65 percent. A lower designed dashboard area is intended to improve visibility of forks and loads. An optional panoramic roof is available, which expands the view of higher shelving levels.

Additionally, the vehicles can be equipped with various assistance systems. This includes the AI-supported person recognition “Added View”, designed to detect people in the work environment. With “Zone Control”, the manufacturer also offers a collision protection system.

Another optional feature is the “Smart Stripe” light strip. The LED display signals, among other things, braking maneuvers, driving direction, warning messages, and battery status. With this, Jungheinrich complements the classic safety and display elements with additional optical information.

Digital Service Functions for Maintenance

The new EFG series also has functions for the digital recording and provision of operating data in real-time. These form the basis for digital service offerings, remote diagnostics, and predictive maintenance measures.

According to Jungheinrich, the functions are intended to help avoid unplanned downtimes, reduce repair times, and lower maintenance costs. The manufacturer does not provide specific figures on possible savings or the availability of the vehicles.

With the start of production in Moosburg, Jungheinrich is expanding its range of electric counterbalanced forklifts with two new series. The vehicles combine different performance and energy variants with a design aimed at limited space conditions. This addresses both handling performance requirements and space utilization, as well as the driver's workspace.

Translated automatically from German.
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